Revolving Burnout Furnace

The Revolving Burnout Furnace is a system specially developed for your industrial production processes, with a focus on high efficiency and precision. With a maximum heat capacity of 950°C, it is suitable for a wide range of firing and drying operations. The furnace features two independently controllable zones, allowing simultaneous operations at different temperatures. This flexibility enhances production variety while saving time.

Its energy-efficient heating system helps reduce production costs while contributing to your sustainability goals. Equipped with two rotary tables of 590 mm diameter, the furnace ensures uniform firing of products. At the core of the system, a high-precision bell jar positioning mechanism guarantees consistent quality in every cycle by accurately placing up to 36 Ø100 bell jars.

The automatic chimney system ensures safe and environmentally friendly operation by effectively exhausting gases generated during the process, maintaining air quality in the working environment. Additionally, the specially designed locking mechanism enhances user safety and facilitates easy maintenance and cleaning.

The Revolving Burnout Furnace stands out with its modular structure, suitable for both small-scale production lines and large-scale industrial facilities. With its advantages such as high precision, energy savings, safe operation, and long service life, it significantly enhances your performance in the firing and drying processes of gypsum-based products.

Technical Specifications

Revolving Burnout Furnaces: High Efficiency and Modern Technology in Industrial Production

Revolving burnout furnaces, used for the industrial-scale firing of gypsum, ceramics, and similar materials, are among the most essential machine equipment in today’s modern production facilities. These furnaces stand out with their production capacity, energy efficiency, and user-friendly automation systems, offering high performance and a safe working environment. In this blog post, we will cover in detail the technical features, advantages, areas of use, and key tips for choosing the right revolving burnout furnaces. Additionally, based on sectoral experiences, you will find information about important considerations in gypsum firing processes.

What is a Revolving Burnout Furnace?

A revolving burnout furnace is a type of industrial furnace specially designed to heat gypsum and similar products evenly and in a controlled environment. Inside the furnace, there is a rotary table, and this table ensures that products benefit optimally from the temperature distribution inside the furnace. Thanks to automatic control systems, the temperature and firing process can be managed precisely, resulting in products that meet high quality standards.

Technical Features of Revolving Burnout Furnaces

• Maximum Temperature: The furnace reaches a maximum temperature of 950°C, which easily meets the upper limits required for firing industrial gypsum and ceramic materials.
• Number and Diameter of Tables: The furnace includes 2 rotary tables, each with a diameter of 590 mm. This size allows for the simultaneous firing of large or multiple flasks.
• Flask Dimensions and Capacity: The usable flask size in the furnace is 100x300 mm, and it has a total capacity of 36 unflanged flasks with a diameter of Ø100 mm.
• Energy Power: Operating at 20 kW, this furnace provides safe and stable performance in industrial processes that require high temperatures.
• Furnace Dimensions: With dimensions of 105x105x195 cm, the furnace has a compact and sturdy structure, occupying minimal space in production facilities.
• Weight: Weighing 550 kg, it offers stable and safe usage.
• Step Control Program: A 20-step control program allows for the creation of different firing profiles.
• Chimney System: The furnace’s chimney system is automatically controlled; it can open and close based on temperature values. In addition, secondary combustion at the chimney outlet ensures clean smoke discharge, minimizing the emission of harmful gases into the environment.
• Operating System: The lower and upper zones can operate independently and be controlled separately, offering additional energy savings.
• Cover System: There are two separate covers for the lower and upper zones; the front cover can also be fully opened, providing easy access and intervention.
• Referencing System: With the flask referencing system, it is possible to bring the desired flask in front of the cover for casting operations.
• Locking System: Thanks to a specially designed locking system, there is no need for manual locking; heat leakage is completely prevented and safe operation is ensured.

Advantages of Revolving Burnout Furnaces

• Homogeneous Firing: Thanks to the rotary table system, products are constantly rotated inside the furnace, ensuring all surfaces are exposed to equal heat and homogeneous firing is achieved.
• Energy Savings: Independent control of the lower and upper zones allows energy to be used only where needed, reducing total energy consumption.
• Automatic Control: With a step-controlled program, temperature, time, and cycle settings can be made precisely, reducing the risk of human error.
• Eco-Friendly Chimney System: The secondary combustion feature ensures that exhaust fumes are released into the atmosphere in a much cleaner form. This is an important advantage for companies wishing to produce in an environmentally conscious manner.
• User-Friendly Design: The fully openable front cover and referencing system make loading, unloading, and maintenance operations much more practical and safe.
• Safety: The automatic locking system prevents unwanted heat loss and safety risks in the furnace.
• High Capacity: With a capacity of 36 flasks, it provides high-volume production for companies with mass production needs.

Efficiency Increase in Production with Revolving Burnout Furnaces

Time and energy efficiency in industrial production are among the main pillars of competitive advantage. The revolving burnout furnace is one of the most effective ways to achieve this advantage with its automation systems, homogeneous heat distribution, and flexible control mechanisms. It is indispensable, especially in foundry applications that require rapid cooling and heating or in laboratory studies that demand precise temperature control.

• Production processes require less human intervention, reducing error rates and labor costs.
• With the programmable step control system, different temperature profiles can be applied during production. This allows the most suitable firing process to be used according to the different physical properties of materials like gypsum or ceramics.
• Energy efficiency ensures significant cost savings in operations.

Areas of Use for Revolving Burnout Furnaces

• Ceramic and Gypsum Production: They are the most preferred furnaces for industrial-scale gypsum and ceramic firing processes.
• Laboratories: Suitable for sensitive and small-scale experimental studies.
• Foundries: Especially ideal for metal and gypsum casting operations that require high temperatures and homogeneous firing.
• Special Production Facilities: Thanks to their flexible structure that can work with flasks of different sizes and capacities, they are preferred for customized productions.
• Restoration and Art Studios: Revolving burnout furnaces are also used in firing handmade ceramics, sculptures, and artworks.

How to Choose the Right Revolving Burnout Furnace?

When choosing a furnace, it is crucial to analyze your business needs correctly and select a model with appropriate capacity, temperature, automation, and safety features.

• Choose a model with a flask capacity suitable for your production volume.
• If your production requires different firing profiles, pay attention to temperature control sensitivity and the number of programmable steps.
• Having an eco-friendly chimney system is an extra advantage, especially for businesses subject to environmental regulations.
• Furnaces with a user-friendly design save time during maintenance and cleaning processes.
• Thanks to energy efficiency and automatic control systems, significant savings in operating costs can be achieved in the long term.

Maintenance and Safety Tips for Revolving Burnout Furnaces

• Regular maintenance of the furnace is essential for long-lasting and safe operation.
• Cleaning residues that accumulate at the chimney outlet regularly supports efficient and eco-friendly operation.
• Ensure the locking systems work properly; avoid manual interventions.
• Using the referencing system when placing flasks saves time and reduces error risk.
• Calibrate the automation systems periodically for precise temperature control.

The Importance of Digitalization and Automation in Revolving Burnout Furnaces

In today’s industry, digitalization and automation systems have become an indispensable part of production processes. In revolving burnout furnaces, advanced control panels, remote monitoring, and data recording features make smart production systems stand out. In this way, production data can be monitored instantly, furnace performance can be tracked, and maintenance needs can be identified in advance.

• Flexible production planning can be done with remotely controllable step programs.
• Automation enables the maintenance of quality standards and makes sustainable production possible.
• Data recording allows the analysis of previous firing operations and the achievement of better results.

Revolving Burnout Furnaces 

Revolving burnout furnaces, with their technical features, high capacity, energy savings, and automation advantages, are among the most preferred equipment both in large-scale industrial production and small workshops. By selecting the right model, performing regular maintenance, and integrating modern control systems, it is possible to get maximum efficiency from the furnaces. For companies aiming for long-lasting, eco-friendly, and safe production, the revolving burnout furnace is an indispensable investment.

Before purchasing a furnace, clearly determine your production capacity, technical requirements, and the long-term goals of your business. In this way, you can choose the most suitable and efficient furnace model for you.